Render of the VADER lunar water-extraction system on the Moon
AeroFly LLC / Programs NASA SBIR · Phase II

VADER

Volatile Auger Dryer Extraction from Regolith: a continuous, auger-based system that pulls water vapor straight from icy lunar soil for in-situ resource utilization.

NASA SBIR Phase II · Selected Phase I complete · TRL 4 Z-LIVE.03-1012
TRL 4
Phase I hardware
Continuous
No batch load/seal/unload
Single auger
Convey · heat · confine · discharge
PSR
Permanently shadowed regions
Overview

Water made on the Moon, not shipped to it.

Water ice hides in the Moon's permanently shadowed craters, and turning it into oxygen and propellant is the key to staying. VADER replaces slow, batch-style volatile extraction with a single auger that conveys regolith, heats it into a controlled sublimation regime, confines the vapor for downstream capture, and discharges spent tailings, all continuously.

  • Generates water vapor from icy regolith for downstream ISRU capture
  • Controlled thermal processing keeps it in the sublimation regime
  • Variable auger geometry tunes residence time, throughput, and heat transfer
Program specs
SystemVADER: Volatile Auger Dryer Extraction from Regolith
FunctionContinuous water-vapor extraction
ArchitectureSingle auger · convey + heat + confine + discharge
EnvironmentLunar permanently shadowed regions
ReadinessTRL 4 · Phase I complete
FundingNASA SBIR Phase I → Phase II
Phase II goalCLPS-relevant thermal vacuum demonstration
ModelingDEM & thermal models
ScaleCLPS-compatible · scalable to larger ISRU
What is TRL?

Technology Readiness Level is NASA's 1–9 scale for how mature a technology is, from basic principles (TRL 1) to flight-proven (TRL 9). NASA TRL scale ↗

VADER auger-dryer testbench point cloud
1Intake · hopper
2Heated section
3Confine ⟷
4Discharge
01
ConveyContinuous regolith feed
How it works

One auger, four jobs, no cycling.

STAGE 01

Convey

The auger continuously transports icy regolith from intake through the heated section: no batch load, seal, or unload cycle.

STAGE 02

Heat

Controlled heating drives water ice into a sublimation regime, releasing vapor while limiting liquid-phase formation.

STAGE 03

Confine

Regolith plugs and sealing confine the water vapor and direct it to a downstream cold-trap capture system.

STAGE 04

Discharge

Spent, dried tailings exit the far end, ready for the next continuous charge of icy feedstock.

Explore the hardware

Turn it over yourself.

The VADER auger dryer and its iPEX excavation rover, in your browser. Drag to orbit, scroll to zoom.

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Model in production · render shown
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VADER · Water extraction

Auger dryer & iPEX rover

Icy regolith is metered in low on the auger and conveyed up through a heated section, where controlled heating drives water ice to vapor. Regolith plugs confine the vapor and route it to a cold trap. Conveying, heating, confinement, and discharge all happen in a single auger.

Phase II

Targeted maturation, not a clean sheet.

NASA selected VADER for a Phase II SBIR under Z-LIVE.03: “Continuous Auger-Based Water Vapor Extraction from Icy Lunar Regolith.” Phase II starts from functional TRL 4 hardware and an existing modeling framework. It takes the Phase I testbench to a higher-fidelity extraction subsystem that runs in the sublimation regime, turning ice directly to vapor under low pressure, and delivers that vapor to downstream water capture.

Hardware tests are paired throughout with DEM and thermal model correlation. The work supports NASA civil space shortfalls 1578, Extraction and Separation of Water from Extraterrestrial Surface Material, and 581, ISRU System Modeling.

"Build a little, test a little, learn a lot."

  • Demo 1
    Upgraded Phase I testbench. A vacuum-sealed bench with improved sealing, pressure regulation and thermal control, characterized with frozen, granular icy simulant.
  • Demo 2
    Heat transfer & auger geometry. Internally heated auger concepts and new flight geometries that mix the bed and break up the insulating layer of regolith at the heated wall.
  • Demo 3
    Vapor interface & staged extraction. A vapor outlet and filtration path that cuts particulate carryover, and sublimation zones separated by an intermediate plug for staged volatile release.
  • Demo 4
    CLPS-relevant TVAC test. An integrated subscale demonstration in thermal vacuum.
Build & test

Hardware in the loop.

AeroFly engineer assembling the VADER auger-dryer testbench Auger-dryer assembly
Loading regolith simulant into the VADER auger Simulant feed · auger intake
AeroFly engineers testing VADER in the lab Sublimation testbench · lab test
DEM · Phase I regolith conveyance
DEM + CFD · downstream sublimation demo
Lunar ISRU

Extracting water on the Moon? Let's talk VADER.