Render of the VADER lunar water-extraction system on the Moon
AeroFly LLC / Programs NASA SBIR · Phase I

VADER

Volatile Auger Dryer Extraction from Regolith: a continuous, auger-based system that pulls water vapor straight from icy lunar soil for in-situ resource utilization.

NASA SBIR Phase I · Complete TRL 4 · Phase I hardware Z-LIVE.03-1012
TRL 4
Phase I hardware
Continuous
No batch load/seal/unload
Single auger
Convey · heat · confine · discharge
PSR
Permanently shadowed regions
Overview

Water made on the Moon, not shipped to it.

Water ice hides in the Moon's permanently shadowed craters, and turning it into oxygen and propellant is the key to staying. VADER replaces slow, batch-style volatile extraction with a single auger that conveys regolith, heats it into a controlled sublimation regime, confines the vapor for downstream capture, and discharges spent tailings, all continuously.

  • Generates water vapor from icy regolith for downstream ISRU capture
  • Controlled thermal processing keeps it in the sublimation regime
  • Variable auger geometry tunes residence time, throughput, and heat transfer
Program specs
SystemVADER: Volatile Auger Dryer Extraction from Regolith
FunctionContinuous water-vapor extraction
ArchitectureSingle auger · convey + heat + confine + discharge
EnvironmentLunar permanently shadowed regions
ReadinessTRL 4 · Phase I complete
ModelingDEM & thermal models
ScaleCLPS-compatible · scalable to larger ISRU
What is TRL?

Technology Readiness Level is NASA's 1–9 scale for how mature a technology is, from basic principles (TRL 1) to flight-proven (TRL 9). NASA TRL scale ↗

VADER auger-dryer testbench point cloud
1Intake · hopper
2Heated section
3Confine ⟷
4Discharge
01
ConveyContinuous regolith feed
How it works

One auger, four jobs, no cycling.

STAGE 01

Convey

The auger continuously transports icy regolith from intake through the heated section: no batch load, seal, or unload cycle.

STAGE 02

Heat

Controlled heating drives water ice into a sublimation regime, releasing vapor while limiting liquid-phase formation.

STAGE 03

Confine

Regolith plugs and sealing confine the water vapor and direct it to a downstream cold-trap capture system.

STAGE 04

Discharge

Spent, dried tailings exit the far end, ready for the next continuous charge of icy feedstock.

Explore the hardware

Turn it over yourself.

The VADER auger dryer and its iPEX excavation rover, in your browser. Drag to orbit, scroll to zoom.

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Model in production · render shown
Drag to orbitScroll to zoom · double-click resets
VADER · Water extraction

Auger dryer & iPEX rover

Icy regolith is metered in low on the auger and conveyed up through a heated section, where controlled heating drives water ice to vapor. Regolith plugs confine the vapor and route it to a cold trap — convey, heat, confine, and discharge in a single auger.

What's next

Targeted maturation, not a clean sheet.

A Phase II would start from functional TRL 4 hardware and an existing modeling framework, focusing on the upgrades that turn a working concept into the highest-TRL auger-dryer vapor-extraction system.

"Build a little, test a little, learn a lot."

  • Seal
    Improved sealing & vapor confinement for higher capture efficiency.
  • Regulate
    Pressure regulation and thermal control across the auger.
  • Handle
    Icy-simulant handling representative of polar regolith.
  • Correlate
    Model correlation against test data · DEM & thermal.
  • Test
    Relevant-environment testing toward a CLPS-scale demonstration.
Build & test

Hardware in the loop.

AeroFly engineer assembling the VADER auger-dryer testbench Auger-dryer assembly
Loading regolith simulant into the VADER auger Simulant feed · auger intake
AeroFly engineers testing VADER in the lab Sublimation testbench · lab test
DEM · Phase I regolith conveyance
DEM + CFD · downstream sublimation demo
Lunar ISRU

Extracting water on the Moon? Let's talk VADER.