AeroFly engineers working on the Rego-LIFT prototype
AeroFly LLC / Programs Flagship Program

Rego-LIFT

A modular conveyor designed to move lunar regolith and support extraterrestrial processing plants, the logistics backbone for a sustainable lunar presence.

NASA SBIR Phase II · Active TRL 5
Rego-LIFT in action · lunar surface concept
600+
kg/hr design throughput
TRL 5
Demonstrated readiness
2×
Back-to-back SBIR awards
Modular
Conveyor architecture
Overview

Moving regolith is the first problem of lunar industry.

Before water can be extracted or oxygen produced, regolith has to move: reliably, continuously, and at scale. Rego-LIFT is a modular conveyor built to feed extraterrestrial processing plants, validated through discrete-element simulation and proven in NASA's Break the Ice Lunar Challenge.

  • Modular sections scale from demonstrator to full processing-plant feed
  • DEM-validated design in Project Chrono's DEM-Engine
  • Built for abrasive, low-gravity regolith handling
Program specs
ArchitectureModular regolith conveyor
Design throughput>600 kg/hr
ApplicationISRU feedstock · plant supply
ReadinessTRL 5
FundingNASA SBIR Phase I → Phase II
ValidationDEM testbench · simulant tested in vacuum
What is TRL?

Technology Readiness Level is NASA's 1–9 scale for how mature a technology is, from basic principles (TRL 1) to flight-proven (TRL 9). NASA TRL scale ↗

Explore the hardware

Turn it over yourself.

The same geometry we run in simulation, in your browser. Drag to orbit, then switch configurations to see how one conveyor architecture scales from a flight payload to a permanent surface installation.

Loading model…
Model in production · render shown
Drag to orbitScroll to zoom · double-click resets
CLPS · Lunar delivery

Rego-LIFT on a CLPS lander

The conveyor configured for a Commercial Lunar Payload Services lander, staged at the south pole with NASA's iPEX rover feeding its intake.

Lunar park

The whole installation

Excavation, conveyance, and processing as one surface operation — the modular sections scaled up to feed a permanent plant rather than a single delivered payload.

TechLeap · Flight payload

Parabolic flight payload

The scaled conveyor built into AeroFly's TechLeap payload, instrumented for flow, torque, and power through dozens of lunar-gravity parabolas.

Portable unit

The portable conveyor

A single-operator unit that drives itself to the dig site, extends, and discharges — the configuration that makes regolith handling mobile rather than fixed infrastructure.

01
IntakeMetered regolith feed
How it works

From surface to plant, in three stages.

STAGE 01

Intake

Excavated regolith is metered into modular conveyor sections engineered for abrasive, low-gravity flow.

STAGE 02

Transport

Continuous conveyance moves material across the surface at >600 kg/hr without dust-sensitive moving contact points.

STAGE 03

Feed

Regolith is delivered to processing plants for water extraction, oxygen production, and construction feedstock.

Trajectory

From student venture to Phase II.

Rego-LIFT grew out of NASA competitions and matured into back-to-back SBIR awards, each milestone raising readiness toward lunar deployment.

  • 2023
    NASA Break the Ice Lunar Challenge & RASC-AL: concept validated in competition.
  • 2024
    NASA SBIR Phase I awarded: DEM-Engine simulation of regolith conveyance.
  • 2025
    NASA SBIR Phase II awarded: scaling toward a full demonstrator.
  • Next
    Full-scale terrestrial demonstration; parabolic & suborbital testing for space-like validation.
Roadmap

Readiness steps to lunar deployment.

Demonstration

Full-scale terrestrial demo

A full-scale demonstration as the readiness step ahead of lunar deployment.

Validation

Parabolic & suborbital testing

Performance validated in space-like, reduced-gravity conditions.

Modeling

Digital twin

Expanded twin modeling to refine system designs.

Partnerships

Noble Reach Scholars

Connecting capabilities to broader U.S. technology & workforce needs.

Terrestrial

Earth applications

Spin-offs across mining, agriculture, and energy.

Recognition · NASA TechLeap Prize

Selected for NASA's TechLeap Space Technology Payload Challenge.

Rego-LIFT was selected through NASA's TechLeap Space Technology Payload Challenge, earning flight-test funding to demonstrate regolith conveyance under lunar gravity. On parabolic flights, the system runs through dozens of lunar-gravity parabolas to validate the physics-based model for material flow, torque, and power, raising TRL ahead of a full demonstrator.

$500K
Flight prize
30×
Lunar parabolas / flight
Lunar-G
Reduced-gravity validation
Flow · Torque · Power
Model validation
TechLeap payload

The flight payload, assembled.

A scaled Rego-LIFT conveyor built into AeroFly's NASA TechLeap flight payload, bound for parabolic testing in simulated lunar gravity.

Gallery

Renders & hardware.

Click any image to open it full-screen.

Intake · iPEX rover feeding the hopper
Discharge · portable unit on the surface
Mast extension · bench test
Rego-LIFT stowed on a CLPS lander at the lunar south pole
CLPS lander configuration
The portable Rego-LIFT discharging regolith onto a surface pile beside the iPEX rover
Portable unit · discharging
Close view of the Rego-LIFT auger moving regolith grains through the conveyor tube
Auger detail · regolith in transit
Rego-LIFT feeding a full lunar ISRU processing plant
ISRU plant site
The NASA TechLeap flight payload during assembly
TechLeap payload · assembly
Thermal vacuum chamber used for simulant testing
Vacuum simulant testing
Where it leads

One conveyor, feeding a plant that never stops.

Rego-LIFT is the intake stage of lunar industry: excavation at one end, a processing plant at the other, and a continuous supply of regolith in between.

Dual-use technology

What survives the Moon thrives on Earth.

Rego-LIFT is engineered for the harshest material-handling environment imaginable: abrasive regolith, vacuum, and one-sixth gravity. That same low-shear, low-wear, modular conveyance solves stubborn bulk-handling problems in terrestrial industry.

Mining

Abrasive bulk handling

Continuous conveyance of crushed ore, tailings, and abrasive aggregate with minimal moving parts in contact with the material: less wear, less downtime.

Agriculture

Grain & feedstock transport

Gentle, low-shear movement of grain, seed, and biomass that protects product integrity where conventional augers and belts damage or jam.

Energy

Process & waste streams

Reliable handling of fly ash, biomass, and process solids in energy and industrial plants, modeled and de-risked with the same DEM digital twin.

Engineered for space, validated for Earth: the lunar program directly funds and matures technology with immediate commercial application.
Partner with us

Building lunar infrastructure? Let's talk about Rego-LIFT.